When you’re ordering custom enamel badges, it’s easy to focus on colours and design. But behind every great-looking badge is precision — the kind that’s measured in millimetres.

At Rocket Badge, quality isn’t just about appearance. It’s about accuracy. Every badge is engineered to meet tight tolerances that ensure a perfect fit, smooth edges, and consistent shape across your entire order.

What “Tolerances” Mean in Badge Manufacturing

In simple terms, tolerances are the small, acceptable variations that occur during production. Even with precision machinery, every physical product has limits — especially items as small as a badge.

For example, a difference of just one millimetre in thickness or edge width can affect how an enamel badge catches the light, how a pin fastens, or how neatly it sits on fabric.

How We Maintain Precision

Our in-house quality control process uses calibrated micrometers and measuring equipment accurate to within one millimetre. Every production batch is checked for:

  • Correct dimensions
  • Consistent enamel depth
  • Clean, smooth edges without burrs
  • Secure and correctly positioned fittings

All our measuring tools are calibrated annually, and any scale or gauge that doesn’t meet inspection standards is immediately decommissioned. That’s part of our ISO 9001-certified quality system — a framework designed to remove risk and maintain total reliability.

Why These Details Matter

Small details make a big difference. A slightly uneven edge can make a badge feel rough against clothing. A pin that’s off by a fraction of a millimetre can affect how securely it fastens. Our tolerances ensure that every badge looks and feels premium — exactly as intended.

Our Promise

When you choose Rocket Badge, you’re not just getting creative design and vibrant colour. You’re getting badges built with engineering precision, from the first sample to the final shipment.

Every millimetre matters — and we make sure yours are perfect.